Audi Q7 Owners & Service Manuals

Audi Q7: Door, Removing and Installing

Removing

- Disconnect the door connector -2- from the B-pillar. Refer to → Electrical Equipment; Rep. Gr.97; Connectors.

- Tape off the B-pillar in the door arrester area using adhesive tape, so that the paint will not be damaged.

- Remove the bolt -1- for the door arrester.

- Remove the upper and lower cap -3-.

- Remove the set screw -4- from the top and bottom of the door hinge.

- Carefully remove the door upward out of the door hinges.

A58-10388

Installing

Install in reverse order of removal and note the following:

  • Do not make any adjustments after installing the door.

Tightening Specifications

  • Refer to → Chapter "Overview - Door"

Door, Adjusting

Adjustment Dimensions

Adjustment Dimensions

A  - Rear Door to Front Door - Bottom

  • Gap dimension -a- = 4.0 -0.3/+0.7 mm
  • Flush dimension -b- = 0/-1.0 mm
  • Parallel alignment = 0.5 mm

-1- Front door

-2- Rear door

B  - Rear Door to Front Door - Top

  • Gap dimension -c- = 3.8 +- 1.0 mm
  • Flush dimension -d- = 0.5/-1.0 mm
  • Parallel alignment = 0.5 mm

-3- Front B-pillar trim

-4- Rear B-pillar trim

C - Rear Door to Rear Side Panel

  • Gap dimension -f- = 3.2 +- 0.5 mm
  • Flush dimension -e- = 0/- 1.0 mm.
  • Parallel alignment = 0.5 mm

-2- Rear door

-5- Rear side panel

Door Adjustment, Checking

Check points for the door adjustments using the -T40038/19-.

Check height and side adjustment at check point "B" using -T40038/19-.

Check height and side adjustment at check point "C" using -T40038/19-.

  • Adjustment dimensions. Refer to → Chapter "Adjustment Dimensions".

Special tools and workshop equipment required

  • Gauge - Gap Adjustment -3371-
  • Template -T40038/19-

Check Points for Adjusting Door, Using -T40038/19-

- Place the template on the check point:

  • Template side "B" on the check point -B- at distance -x1- = 150 mm.
  • Template side "C" on the check point -C- at distance -x2- = 150 mm.

A58-10305

Height and Side Adjustment at Check Point "B", Checking using -T40038/19-

- Place side "B" of the template on the body -3-.

  • The contour of the template must completely contact the body.
  • At the correct height adjustment the bottom of the trim molding -2- must be within the tolerance -z- of the template contour.
  • At the correct side adjustment the dimension -y- must be between the template and the dimension -1- within the tolerance.
  • -y- = 0/-1.0 mm.

A58-10400

Height and Side Adjustment at Check Point "C", Checking using -T40038/19-

- Place side "C" of the template on the body -3-.

  • The contour of the template must completely contact the body.
  • At the correct height adjustment the bottom of the trim molding -2- must be within the tolerance -z- of the template contour.
  • At the correct side adjustment the dimension -y- must be between the template and the dimension -1- within the tolerance.
  • -y- = 0/-1.0 mm.

A58-10401

Length Adjustment

  • Adjustment dimensions. Refer to → Chapter "Adjustment Dimensions".

Procedure

- Remove the B-pillar air duct. Refer to → Body Interior; Rep. Gr.70; Vehicle Interior Trim Panels; B-Pillar Trim, Removing and Installing.

- Loosen the bolts -1, 2 and 4- and nut -3- on the hinge and on the B-pillar.

- Adjust the door lengthwise.

- Tighten the bolts and nuts.

A58-10389

Tightening Specifications

  • Refer to → Chapter "Overview - Door"

Side Adjustment

  • Adjustment dimensions. Refer to → Chapter "Adjustment Dimensions".

Procedure

- Remove the B-pillar air duct. Refer to → Body Interior; Rep. Gr.70; Vehicle Interior Trim Panels; B-Pillar Trim, Removing and Installing.

- Loosen the bolts -arrows- on the upper and lower hinge.

- Adjust the door to the center of the vehicle.

- Tighten the bolts.

A58-10390

Tightening Specification

  • Refer to → Chapter "Overview - Door Handle and Door Lock"

Striker, Adjusting

  • Adjustment dimensions. Refer to → Chapter "Adjustment Dimensions".

Procedure

- Loosen the bolts -arrows-.

- Slide the striker -1- until the door is flush with the body contour.

  • When adjusting the striker, move it only toward the center of the vehicle.
  • Do not adjust the door height using the striker because the door lock will be damaged.
  • When adjusted correctly, the striker must engage in the center of the door lock.

- Tighten the bolts.

A57-10728

Tightening Specifications

  • Refer to → Chapter "Overview - Door Handle and Door Lock"

    READ NEXT:

     Door Arrester, Removing and Installing

      Caution This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure. Refer to → Chapter "Overview - Door". Removing - Tape of

     Overview - Window Regulator

    1 - Nut 7 Nm 2 - Window Regulator Removing and Installing. Refer to → Chapter "Window Regulator, Removing and Installing". 3 - Nut 7 Nm 4 - C

     Window Regulator, Removing and Installing

    Removing - Remove the window regulator motor. Refer to → Chapter "Window Regulator Motor, Removing and Installing". - Remove the rear door window. Refer to → Chapter "Rear Doo

    SEE MORE:

     Sunroof Motor -V1-, Removing and Installing

    Removing The front sliding sunroof glass panel is closed. - Switch off the ignition. - Remove the front interior lamp/reading lamp. Refer to → Electrical Equipment; Rep. Gr.96; Controls; Front Interior Lamp/Reading Lamp, Removing and Installing. - Disconnect the c

     Fender, Removing and Installing

    Removing - Remove the drip rail. Refer to → Chapter "Drip Rail, Removing and Installing". - Remove the bolt -1-. - Open the front door. - Remove the bolt -2-. - Remove the rear cover for the fender. Refer to → Chapter "Rear Fender Cover, Removing and Installin

    © 2019-2024 Copyright www.a-q7.com